Automatic Dental Cartridge Filling Machine
- Automatic Dental Cartridges Filling Machine is suitable for the filling dental cartridges uses in dental applications. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.
Automatic Dental Cartridge Filling Machine Description
- The basic function of to fill the bottle plugging & screw capping ,Containers moving on SS Slat conveyor, feed towards the Star wheel which works on the principle of indexing mechanism which rotate clock wise the container entered into star wheel pocket which is the transferred by the star wheel toward filling station where diving type filling nozzle is mounted where the bottle is to be filled The filled container rotate and carry the bottle towards nozzle placing station where oriented nozzle is come in chute by vibratory feeder which pick by vacuum pickup system is spick and rotate 180 and place on bottle after this operation is to be transfer by star wheel to next station where oriented cap is to be come in chute which pickup by vacuum type pick up system is to be picked up by head and place on bottle after this operation is to be transfer for screw capping system where is to be cap is tighten by screw capping as desired torque once it finished the bottle is to be transferred toward exit conveyor for next operation
Feature
- Compact GMP model.
- The unit is made compact & versatile as per current norms.
- All contact parts made from high quality Stainless Steel 316.
- Machine body is elegantly matt finished from Stainless Steel 304.
- Slat conveyor belt made from Stainless Steel 304.
- “No Cartridge – No Filling” system to avoid wastage of costly liquid.
- High filling accuracy of ± 1% in single dosing.
- Plugging without leaving plug on cartridges.
- Latest design picks up system.
- All three operations on one platform, hence less space requirement.
Process Operation
- Cartridges loaded on Stainless Steel in-feed hopper. Cartridges move from hopper to the stoppering station by the help of nylon feedworm. Cartridge first stops ate stoppering station where rubber insertion unit put stoppers from the bottom, after this filling done by nozzles at the filling stations. Capping station consist stainless steel bowl and chute. Sealing chute deliver caps one by one on the head of the cartridge which is capped by moving sealing head. Duly stoppered, filling & capped cartridges delivered on outfeed hopper without hand touch.
Technical Parameters
Item | VK-MFC2/1 | VK-MFC4/2 | |
Filling nozzles | 2 | 4 | |
Capping nozzles | 1 | 2 | |
Air washing nozzle | 1 | 2 | |
Filling range | 1-10ml, 10-30ml, 30-100ml | ||
Cap types | Locked caps,screw caps,ROPP, Aluminum cap | ||
Stopper types | Rubber, plastic or metal | ||
Capacity | 30-40b/min | 60-80b/min | |
Accuracy | ≤±1% | ||
Capping rate | ≥99% | ||
Voltage | 220V 50/60Hz | ||
Power | ≤1.2kw | ≤2.2kw | |
Air pressure | 0.4~0.6MPa | ||
Net Weight | 600kg | 700kg | |
Dimension (mm) | 1500×1300×1800 | 1800×1500×1800 |
Flexible
- Exceptional flexibility adapts to small bottles
- E-cigarette fluids, eye drops and penicillin products
- Conveyor has adjustable guide rails and replaceable star wheels to suit different product configurations
Efficient
- Low energy consumption, high throughput
- Integrated touch-screen controls for ease of use and high productivity
- Volume Set feature to control all pistons through Servo System
- Volume for each piston can be set with one touch on screen – no manual adjustment required
Practical
- Management setting with password protection to restrict access
- Fully enclosed, easy to manage quick changeovers
- Built in mobility castors to make efficient use of floorspace