Soy Sauce Filling Machine
- Soy sauce filling machine is suitable for filling of soy sauce,favoring,oil and etc. Intellectual High Viscosity Filling Machine is the new-generation improved volumetric filling machine. One machine is stable for different bottle size.is also suitable for liquid, semi liquid without gas contained. Automatically count bottles inlet, quantified filling and bottle outlet.The host machine uses PLC and frequency converter control,which makes the process automatic.The dynamical system adopts drive shaft,which can work stably.The method of negative gravity can improve the accuracy of filling. Advanced automatic lubrication system without manual oiling make the machine have longer service life.The whole machine has little noise and can be repaired easily, characteristics of high filling accuracy, easy operation, convenient maintainence, saving labor.
Soy Sauce Filling Machine Introduction
- Servo Drive System
The VK-PF series volumetric filling system utilizes the delicate servo drive system to control the main filling structure, achieving high stability and precise positioning. With the vertical movement of the filling piston provides long term energy saving and also effectively reduces machine load rate. - Tool-Free Adjustment
Adjustments can be made through the PLC, completely tools-free, giving users a fast and efficient result. The delicate servo control system design provides options for surface layer liquid filling, bottom layer liquid filling, and bottle neck (opening) filling accordingly with different types of liquids. - High Accuracy
The delicate servo system controls the filling amount through precise piston strokes, providing high filling accuracy. The piston is intelligently designed with an adjusting mechanism to enable users to obtain ultimate higher accuracy. - High Adaptability
The Automatic Servo Filling Machine can be used in food, pharmaceuticals, chemicals, cosmetics, and other industries.
Soy Sauce Filling Machine Features
- Controlled by Schneider servo system.
- Adjustable filling speed
- Accurate to ±0.5% (with drinking water)
- Integrated digital control with Schneider PLC and high-tech touch screen controls for easy operation.
- Designed for easy changeover and cleaning.
- Professional manufacturing techniques using the ISO-9001 system.
- GMP standard stainless steel.
- Bottom-up filling for option.
- Bottle neck location.
- No bottle-no fill system.
- Filling zone protected by stainless steel frame
- Volume is easily adjusted through touch screen. Filling pistons are controlled by servo system.
- Individual piston adjustment.
- Digital control system to enable multiple filling actions on the same bottle for double, triple and more.Nozzles can set to be above bottle mouth or bottom up, synchronizing with liquid level (beneath or above) to eliminate bubbling of foamy liquids.
- Three-step-filling, it can fill slowly at the beginning and then accelerate to faster speed, finally slow down once again to finish up. This can prevent foamy liquids from bubbling and avoid spillage.
Advantages of servo system
- Volume Setting by touch screen, digital display
- Further Accuracy Adjustment by touch screen
- TBI screw lead adapted, higher accuracy
- 3-step filling, low speed for bottom layer and mouth layer, high speed for middle layer, this can prevent foamy liquids from bubbling and avoid spillage and get more filling efficiency.
Soy Sauce Filling System
- Rinsing System
- Soy sauce filling equipment applies unique overturning bottle clamp, which is hygienic and durable. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp.
- Filling System
- Clip the bottle neck with steel starwheel. There is no need to adjust the equipment height when changing the bottle shape whose diameters have no much change.
- Rotating disks all make from stainless steel. Large planar toothed bearings can ensure the stable operation of machine.
- High-precision electronic liquid level filling valve makes fast and slow fillings possible.
- Automatic washing cup can circularly and thoroughly clean the filling valve through CIP cleaning program.
- Integrate filling valve with bottle lifting mechanism. The simplified structure makes cleaning easier and could improve the stability of the machine. Bottleneck is clipped by clippers.
Installation and Debugging
- We will send engineers to carry out installation and debugging of the equipment in buyer’s place if requested.
The cost for International double ways air tickets, accommodations, food and transportations, medical shall be paid by Buyer for the engineers.
- The normal debugging term is 3-7days, and the buyer should pay US$80/day per engineer.
If customer do not require above, then customer need to be train in our factory. Before installation, the customer need read the operation manual firstly. Meanwhile, we will offer an operation video to customer.
Introduction Soy sauce
- Soy sauce (also called soya sauce in British English) is a liquid condiment of Chinese origin, made from a fermented paste of soybeans, roasted grain, brine, and Aspergillus oryzae or Aspergillus sojae molds. Soy sauce in its current form was created about 2,200 years ago during the Western Han dynasty of ancient China,and spread throughout East and Southeast Asia where it is used in cooking and as a condiment.